Engineering consulting for complex mechatronic systems

Complex development becomes expensive when crucial technical questions are answered too late.

I help engineering teams make complex systems technically manageable earlier. That way, risks become visible in time, decisions become more robust and unnecessary loops are avoided before they cost time, money and trust.

Does this sound familiar?

When technical uncertainty weighs on time, cost and quality

In complex projects, problems often only become visible long after their causes arose.

If crucial questions are clarified too late, costs rise, schedules come under pressure and commitments become less reliable.

“Why are key assumptions only disproved on the prototype?”

Critical interactions between hardware, software, control and physical system behaviour often only become visible late, under real conditions.

What we achieve togetherEarly clarity about critical assumptions and technical risks, before design decisions become expensive. This reduces correction loops and schedule risks.

“Why do unclear requirements only become visible when rework is already expensive?”

Critical requirements and technical questions are often only verified late. By then, architecture, software or hardware are usually largely fixed, and changes are correspondingly expensive.

What we achieve togetherCritical requirements become concrete and verifiable early on. Technical questions are clarified where changes are still easy and inexpensive.

“Why does every technical change turn into a coordination project?”

Dependencies between requirements, architecture, interfaces and tests are not transparent enough. The impact of changes has to be pieced together with great effort.

What we achieve togetherTransparency about which requirements, functions, interfaces and tests are affected by a change. Changes can be assessed faster and regression testing planned better.

“Why do simulation and testing create a lot of effort but too little early clarity?”

Models and tests keep growing without being consistently focused on the technical questions the project actually needs to answer.

What we achieve togetherSimulation and testing answer the critical development questions in a targeted way. Technical risk drops earlier, without unnecessary modelling and testing effort.

“Why do expensive tools bring hardly any measurable improvement?”

Tools are introduced before it is clear which development logic, responsibilities and workflows they are actually meant to support. The result is often more complexity rather than more impact.

What we achieve togetherA tool landscape that supports clear development workflows instead of dictating them. Investments in tools lead to more measurable benefit in everyday development.

“Why do our processes create a lot of effort but too little benefit for development?”

Engineers often experience processes mainly as additional documentation, coordination and maintenance effort. At the same time, changes remain hard to trace, dependencies unclear and their impact can only be assessed with great effort.

What we achieve togetherLean processes that ensure traceability, impact analysis and audit readiness without slowing development down. Audit readiness and efficient development no longer contradict each other.
How we work together

From the first assessment to implementation.

Where to start depends on your situation. The Development Check and the Gap Analysis provide orientation, Development Support implements prioritised measures in a project or a pilot, and Technical Sparring remains available flexibly.

Development Check

Online · approx. 10 minutes · free

A first look at where technical questions are answered too late in your development. You receive a compact maturity picture and first pointers to the biggest levers.

Your resultA compact maturity picture and first development levers.

Gap Analysis

Structured · on site / remote

We analyse your development in interviews and workshops with the relevant stakeholders. The result is a prioritised assessment of the biggest technical and organisational levers, with clear measures for implementation.

Your resultPrioritised measures and a clear starting point.

Development Support

Building on it · on the actual product

We implement the prioritised measures in an ongoing project or a targeted pilot. The aim is to introduce and anchor the methodology in everyday development and to enable the team to continue the way of working independently.

Your resultAn established methodology, proven in the project, and an enabled team.

Technical Sparring

Flexible · with or without a prior analysis

I provide flexible support with complex questions, reviews and technical decisions. Sparring can build on an existing collaboration or be used independently of it.

Your resultQuick orientation and more robust technical decisions.
Not sure which path suits you? In a short introductory call, we assess your situation together. Book an introductory call
About me

Technical depth meets methodological expertise.

I help companies structure complex mechatronic development methodically and make it technically manageable. To do this, I combine many years of development experience with in-depth expertise in systems engineering, MBD, MBSE, simulation, early verification and the introduction of effective development processes.

  • 15 years of developing complex control and embedded systemsFrom control algorithms and embedded software to system architecture and the full-vehicle view, with a focus on complex mechatronic systems.
  • Introducing effective development processesExperience in designing, introducing and anchoring ASPICE-compliant development processes for complex mechatronic products. Processes are designed so that traceability, changeability and audit readiness support development.
  • ASPICE, functional safety and regulated developmentExperience with Automotive SPICE, ISO 26262 and IEC 61508, and with combining regulatory requirements and efficient development workflows.
  • MBD and MBSE from practical applicationMany years of experience with model-based development and systems engineering, including introducing and evolving these methods in engineering teams.
  • Simulation and early verificationExpertise in physical system simulation, modelling and virtual verification, to answer critical technical questions reliably before hardware is fixed.
  • PhD in control engineeringResearch focus on model predictive control, simulation and sensitivity analysis of complex electric drive systems.

Core field: Automotive · Embedded Systems · mechatronic systems
Transferable to: Medical technology · Robotics · Aerospace · Industrial Automation

My approach

Not more methodology. The right methodology at the right lever.

What matters is not introducing as many methods as possible. What matters is choosing the measures that create technical clarity, make development more efficient and work in the team for the long term.

My approach combines analysis, concrete implementation and enablement. The three areas interlock and ensure that your team can continue the new way of working independently afterwards.

Understand

Create transparency.

Together with the relevant stakeholders, I analyse where technical questions are answered too late, which loops keep recurring and where methods, processes or tools do not serve their purpose.

→ The biggest technical and organisational levers become visible.
Improve

Put levers into effect.

We prioritise the measures with the greatest benefit and implement suitable methods, processes or tools directly in the project, on the product or in a targeted pilot.

→ Changes have to prove themselves in real everyday development.
Anchor

Make teams self-sufficient.

The new way of working is introduced together with the team, responsibilities are clarified and knowledge is transferred in a targeted way.

→ Methods are carried internally and continued without permanent external support.
The result for you

Higher development efficiency, shorter development times and better quality. Critical risks become visible earlier, technical decisions more robust, and expensive correction loops in late development phases are reduced. At the same time, a way of working emerges that your team can continue independently and transfer to further products and projects.

Experience from projects for clients including
  • Klein GmbH
  • mci – A Flex Company
  • Schoenergie GmbH

Some of my projects are under NDA, so I cannot name those clients here.

Testimonials

What others say about working together.

What matters is whether new methods work in everyday development, create technical clarity and move teams forward for the long term.

Matthias played a key role in not only introducing modern methods such as Model-Based Design and Model-Based Systems Engineering in our company, but in integrating them seamlessly. This integrated approach enabled us to design development processes end to end, reuse work products and thereby noticeably increase process efficiency.

As a driver of efficient simulation strategies and automated testing, Matthias ensured that development errors were detected not late, but right in the early phases. This proactive shift-left approach minimised costly rework and accelerated the entire product development.

His structured approach led to noticeable improvements in our processes: development times were shortened, quality increased and teamwork made more efficient. Anyone looking for an expert who doesn’t just advise but delivers real results is in exactly the right place with Matthias. Highly recommended!

Volker HartmannCEO, eMoveUs

Matthias combines sound consulting with real implementation experience and guides complex safety-critical developments in a structured way all the way to a working series product. Technically strong, reliable and a clear recommendation.

Christopher KleinCEO, Klein GmbH

His quick grasp and his deep understanding of control engineering were invaluable. I was particularly impressed by his ability to solve complex problems analytically while always remaining calm and composed.

Sebastian Tillenburgformer colleague at ZF
Frequently asked questions

What people want to know before the first conversation.

Which companies is working together relevant for?

For companies that develop complex mechatronic systems in which software, electronics and physical system behaviour interact. My core field is automotive, embedded systems and mechatronics; the methods can equally be transferred to medical technology, robotics, aerospace and industrial automation.

What exactly happens in the Gap Analysis?

I analyse your development in interviews and workshops with the relevant stakeholders. The result is a prioritised assessment of the biggest technical and organisational levers, with clear measures for implementation.

Do we have to change our entire development for this?

No. We prioritise the biggest levers and make changes specifically where they create technical and organisational benefit. The introduction can take place on the actual product, in an ongoing project or in a targeted pilot.

We have no capacity for an additional methodology project.

That is why the methodology is tied as closely as possible to ongoing development. This does not create a parallel world of workshops and documentation, but a way of working that has to prove itself directly in the project.

Do we need to introduce new tools?

No. First we clarify the development logic, processes and the technical questions that need to be answered earlier or more reliably; only then do we decide whether existing tools are sufficient or additional tool support makes sense.

Doesn’t more process automatically mean more overhead?

No, not if processes are aligned with their actual purpose. The goal is lean workflows that enable traceability, impact analysis and reliable evidence, so that audit readiness and efficient development do not contradict each other.

What does working together cost?

That depends on scope, team size and the question at hand. In the introductory call we clarify the right next step, and you then receive a clearly defined proposal framework.

How do you ensure confidentiality?

An NDA before the first substantive exchange is no problem. Project content and references are only published with explicit approval.

How quickly can we start?

The Development Check is available at any time. For the Gap Analysis, Development Support and Technical Sparring, we agree on a realistic start date that fits your situation and my available capacity.

No-obligation introductory call

Let’s clarify whether and how working together makes sense.

We discuss your current situation and clarify whether and in what form I can support you. Afterwards, we agree on the next steps and the right offer.

Rather see where you stand first? Free Development Check